The 4 rule
The reactance of the windings should be at least four times the impedance the winding is designed to look into.
where
Zi … input impedance
Zw … winding impedance
thus
where
Lw … winding inductance
Zi … input impedance
f … design frequency
To find the number of turns the formula is
where
N … number of turns
Lw … inductance in mH
AL … core constant (find in the catalog)
To find the number of turns on the secondary, use
where
Np =number of turns on the primary
NS= number of turns on the secondary
Zp =impedance of primary
Zs = impedance of secondary
Example – a 1:9 transformer for a 450 ohm antenna:
Table 1. Binocular cores for transformers and the AL constant
Core | AL |
BN-43-202 | 2890 |
BN-43-2302 | 680 |
BN-43-2402 | 1277 |
BN-43-3312 | 5400 |
BN-43-7051 | 6000 |
BN-61-202 | 425 |
BN-61-2302 | 100 |
BN-61-2402 | 280 |
BN-61-1702 | 420 |
BN-61-1802 | 310 |
BN-73-202 | 8500 |
BN-73-2402 | 3750 |
You can also use the BN Calculator, available here.
Anyway, the 73 mix seems to be the best. Even higher AL can be obtained by stacking more binocular cores. W8JI uses 3 stacked BN-73-202 and also I tried to construct similar transformer. The only problem is the winding technique and the possibility to damage the enameled wire. Unfortunately, here is the teflon coated wire an ‘unobtainium’, so I put a length of soft silicone tubing into the holes. Anyway, you should work very carefully and a final check with inductance meter and impedance analyzer is a must.
My 1:9 transformer